#5882: Half of All Energy Becomes Heat. Now What?

Half the world's energy ends up as waste heat — but only 6% is worth recovering. Inside the cities that built the pipes anyway.

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About half of all global energy input ends up dumped as waste heat, and depending on who's counting, the figure runs as high as two-thirds. The confusion is definitional — one camp counts exhaust, effluent, and cooling water you can point at; the other counts conversion losses inside the plant. Both are real, but only one is hot and close to a pipe.

The numbers that matter are smaller than the headlines. A 2016 Oxford study puts theoretical recovery potential at eleven to twelve percent of input energy, and economic potential — the heat actually worth running a pipe to — at six to nine percent. Roughly 64 percent of waste heat sits below 100°C: hot enough to scald, useless for doing work. The medium band from 100 to 300°C holds 63 percent of recoverable potential. Power generation is the biggest waster at 42-45 percent of global waste heat but only 8-10 percent of recoverable potential. Industry is the inverse: 14-15 percent of the heat, 27-29 percent of the potential.

Then there's distance. Heat doesn't travel well — every meter of pipe is a radiator working against you. Copenhagen has been building the pipes since 1903; district heating now serves 98-99 percent of buildings in Copenhagen and Frederiksberg, with waste incinerators covering about 32 percent of demand. Stockholm Exergi launched Open District Heating in 2014, letting data centers and supermarkets sell surplus heat on temperature-indexed contracts — ODH Call for committed capacity, ODH Spot for whatever you've got. Over thirty data centers have connected. The honest scale: about 113 gigawatt hours delivered in 2025, roughly one percent of the city's heat supply.

Sources

What the research for this episode read before the script was written. Primary sources first.

  1. Danfoss Impact No. 9, Waste heat: A competitive advantage for energy resilience, industrial growth, and decarbonization primary
  2. Firth, Zhang & Yang, Quantification of Global Waste Heat and Its Environmental Effects, University of Oxford / *Renewable and Sustainable Energy Reviews* (2016) [primary/academic]
  3. McKinsey, Waste not: Unlocking the potential of waste heat recovery, 2023-11-30
  4. Raven-i, Harnessing Excess Heat: Lessons from Stockholm's Open District Heating, Rev 1, 2025-01
  5. Tidningen Energi, Datahallar levererar värme till Stockholm, updated 2026-08-18
  6. DBDH / Lars Gullev (VEKS), District Heating in Greater Copenhagen 2050, *Hot Cool* 1/2023
  7. IEA DHC case study, Copenhagen
  8. US DOE, Waste Heat Recovery Basics
  9. RMI, The Incredible Inefficiency of the Fossil Energy System, 2024-05
  10. IEA, Energy and AI / Key Questions on Energy and AI (2025 2026)
  11. Gartner press release, Data Center Electricity Consumption to Grow 26% in 2026, 2026-06-10
  12. UNDP, Chapter 6 Energy End-Use Efficiency

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#5882: Half of All Energy Becomes Heat. Now What?

Corn
So we're paying for the energy, and then paying again to move the heat off the back end. That's the shape of it, isn't it.
Herman
That's most of the story in one line.
Corn
Daniel's been reading about waste heat. The pitch is that it's the world's largest untapped energy source. He wants the scale first. How much of the world's energy ends up as heat, and how much of that could actually be put to work. Then the practical half. District heating in Copenhagen, in Stockholm, the idea of data centers as suppliers. What makes the same heat valuable in one city and useless a hundred kilometers away. How much weight temperature carries, distance, pipes, thermodynamics.
Herman
And then the forward question.
Corn
And then the one that decides the whole thing. Whether this can ever be a serious slice of global efficiency, or whether the physics caps it lower than anybody wants to admit.
Herman
This is the rare sustainability topic where the headline number and the honest number are two different numbers, and the gap between them is the entire episode.
Corn
Into it.
Herman
So before we go anywhere, we need to separate three things that get blurred constantly. How much heat is dumped. How much could theoretically be recovered. And how much is actually worth recovering.
Corn
Which is three numbers, and people quote the biggest one.
Herman
Everybody quotes the biggest one. Here's the first version. A study out of Oxford in 2016, Firth and Zhang and Yang, put it at somewhere between forty-nine and fifty-three percent of all global input energy across scenarios to 2030. About half of what the world consumes comes out as waste heat on the other side.
Corn
And the second version.
Herman
Danfoss will tell you nearly two-thirds. They put it out last year, and they're still projecting up to fifty-five percent being wasted by 2030. UNDP has a version of the same number, roughly thirty-seven percent of primary energy converted to useful energy.
Corn
So which is it.
Herman
It's definitional, Corn. That's the thing. The Oxford figure is counting specific streams. Exhaust, effluent, cooling water you can point at. Danfoss is counting the conversion losses inside the plant. The heat that never made it out of the generator in the first place. Both are real. One is hotter and closer to a pipe. The other is diffuse and inside a wall.
Corn
So they're counting different things and calling them the same word.
Herman
That's what the sector has never fully fixed. Now the part I actually want listeners to hold onto. The Oxford study gives a theoretical recovery potential of eleven to twelve percent of input. And an economic potential, meaning the heat where it's worth running a pipe, of six to nine percent.
Corn
So half becomes heat, and six percent becomes money.
Herman
That's the whole episode. Eleven percent at best, six percent if you're honest about cost.
Corn
And the six percent isn't a failure of engineering. It's a receipt for the second law.
Herman
That's the right way to put it. So let's do this in order. Temperature first, because temperature is destiny. Then the two cities that built the pipes and the market. Then the data centers walking in with their own surplus heat. Then the money and the limits.
Corn
Start with temperature. I've read just enough to be dangerous about Carnot.
Herman
So the useful work you can pull out of a heat source depends on how much hotter it is than the cold side you're rejecting to. Hot on one end, cold on the other, big gap means real power. Lukewarm on one end and lukewarm ambient on the other means almost nothing useful comes out.
Corn
And most of the heat we throw away is lukewarm.
Herman
Sixty-four to sixty-five percent of it is below a hundred degrees Celsius. That's hot enough to scald you and useless for doing work, because the temperature difference you're working with is tiny. So that entire bucket, the biggest bucket, contributes almost nothing to the theoretical recovery potential.
Corn
What's in the bucket that does contribute.
Herman
The medium band, a hundred to three hundred Celsius. That's where sixty-three percent of the recoverable potential sits. And then above three hundred, the high-temperature stuff, is over twelve times smaller in total volume than the low-temperature pile. But it contributes almost as much recoverable potential, because it's concentrated and practical to recover.
Corn
So somebody running a furnace they could tap is sitting on more real value than an entire city of lukewarm water.
Herman
That's the inversion. Now watch where it shows up. Power generation accounts for forty-two to forty-five percent of all waste heat globally. It's the biggest waster by a mile. But it's only eight to ten percent of the theoretical recoverable potential. Because somewhere around half its input leaves as lukewarm heat. Cooling towers, condensers, steam that's already given up.
Corn
The biggest source is the worst target.
Herman
The power plant is not where the money is, even though it's where the heat is. Meanwhile industry is only fourteen or fifteen percent of the waste heat, but it's twenty-seven to twenty-nine percent of the recoverable potential. Because industrial heat is hotter. Roughly forty-four percent of industrial waste heat is recoverable, against the low single digits for the low-temperature pile.
Corn
So the sector doing the cleanest math is the one nobody thinks of.
Herman
Department of Energy has had a version of this forever for industry. Twenty to fifty percent of industrial energy input lost out exhaust, cooling water, hot surfaces. That's the number that's had recovery equipment bolted onto it for decades. It's the least glamorous and the most real.
Corn
And the thing the pipes actually want, the district heating networks, what temperature do those run at.
Herman
Historically seventy to a hundred Celsius. That's a lot of pipes and a lot of heat loss on the way. And the waste heat you're collecting is typically available at thirty to sixty. So there's a gap. The heat pump closes it. You spend electricity to lift the temperature from lukewarm to hot enough to leave the building.
Corn
Which sounds like spending energy to save energy.
Herman
It's not a paradox. A heat pump moves more heat than the electricity it consumes, so you come out ahead. But the ratio depends on the gap you're spanning and how much the electricity costs. That electricity number is going to come back. Hold onto it.
Corn
And the distance part, which nobody mentions until they try it.
Herman
In the Oxford framing, the economic potential being two-thirds of the theoretical is mostly distance and cost. Theoretical means the heat is there. Economic means the heat is there and the customer is close enough to run a pipe without the entire business eating itself in steel and heat loss.
Corn
Heat doesn't want to travel. Every meter of pipe is a radiator working against you.
Herman
Which is why the whole conclusion is going to be about density and proximity. You can't ship this. You have to build next to it. Now. Thermodynamics sets the ceiling. Copenhagen and Stockholm show what happens when a city decides to build the pipes anyway.
Corn
The pipes have been there a while in Copenhagen, right.
Herman
Denmark built its first waste-to-energy facility with heat recovery in 1903. In Frederiksberg. This is not a green-tech startup story. It's a hundred-and-twenty-year-old municipal habit.
Corn
And the coverage today.
Herman
District heating serves ninety-eight to ninety-nine percent of buildings in Copenhagen and Frederiksberg. The transmission system is around a hundred and eighty kilometers feeding twenty-one distribution networks. HOFOR operates roughly three thousand kilometers of distribution pipe. Larger Copenhagen heat demand is thirty-eight petajoules. Waste-energy plants cover about thirty-two percent of that. And that thirty-eight petajoules is roughly a quarter of Denmark's total heating demand.
Corn
Thirty thousand kilometers of pipe under one metro area. That's a public utility with the same cultural weight as the water supply.
Herman
Which is the point. It's not a pilot project there. And the emblem of it is CopenHill. Amager Bakke. Four hundred and seventy million euros, designed by Bjarke Ingels. Up to four hundred thousand tonnes of waste a year. There's a ski slope on the roof and an eighty-five meter climbing wall on the facade.
Corn
A ski slope on a waste incinerator. It's the most honest building in Europe.
Herman
And it imports waste. From the UK, from Italy, from the Netherlands. Countries pay Copenhagen to take it, and the heat comes out free.
Corn
I was going to say I'd ski it, but I'd take four hours to reach the first turn.
Herman
The building has no interest in accommodating you. Now, the part that surprised me. The industry heat on the Copenhagen side is actually the smaller piece. The industrial surplus heat is real but relatively limited. There's a project in Køge, CP Kelco, seven megawatts of industrial excess heat recovered through heat pumps and exchangers.
Corn
So the waste stream is the base load and industry is the garnish.
Herman
That's the shape. The incinerators run day in, day out, so they're the foundation. Industry comes and goes.
Corn
Stockholm took a different route.
Herman
Stockholm Exergi runs about three thousand kilometers of network to over eight hundred thousand residents. The city's heat is ninety-eight percent renewable and recycled. And they built the first real market for this. Open District Heating, launched in 2014.
Corn
A market. So a data center can sell to the utility.
Herman
Anybody with surplus heat. Data centers, supermarkets running refrigeration, industry. You sign up. Stockholm Exergi invests in the pipe connection to your building. You invest in the heat pump on your side. Setup takes six to nine months. Over thirty data centers connected.
Corn
And how do you price a heat stream that arrives whenever the servers are warm.
Herman
That's the elegant bit. Contracts are temperature-indexed. There's ODH Call, where you commit to an agreed capacity, and ODH Spot, where you deliver whatever you've got and get paid on the spot price. And the payment varies with the ambient temperature, because the value of that heat varies with the weather. Warm winter means the utility needs less, cold snap means it's worth more.
Corn
So you've built a commodity market for other people's waste.
Herman
The utility likes it because data center heat is steady. Servers run around the clock. The head of the program put it as: data centers run day and night, so the heat production is even and stable, and a district heating company likes that. Steady is what base load wants.
Corn
Give me the size of it. How much is actually flowing through this.
Herman
Right, and this is where it gets interesting because the numbers disagree. Raven has a report from last year saying over a hundred gigawatt hours from twenty suppliers, heating around thirty-one thousand modern apartments.
Corn
And the other number.
Herman
Energi, the Swedish trade outlet, in August, says a hundred and thirteen gigawatt hours delivered in 2025. But they say it's about one percent of the supply and it heats around eleven thousand apartments.
Corn
Those are not the same claim. Same heat, different apartment count.
Herman
I don't have an explanation for the gap. The units of heat roughly agree. Thirty-one thousand versus eleven thousand apartments is a factor of three, and somebody's counting differently. The newer source, the Swedish trade press, is probably closer to the ground, but I'm not going to pretend I know which is right.
Corn
So the program is real, it's growing, and it's about one percent of the city's heat.
Herman
One percent. That's the honest number. And it's still worth doing, because it's one percent of one of the biggest heating systems in Europe for free.
Corn
Which is smaller than the way this gets talked about.
Herman
The AI data center story is the newest version. IEA puts data centers at four hundred and fifteen terawatt hours in 2024, about one and a half percent of global electricity. Projection is to go from four hundred and sixty terawatt hours up past a thousand by 2030, and thirteen hundred by 2035 in the base case.
Corn
And nearly all of that comes back out as heat.
Herman
Nearly every unit of energy a data center consumes becomes heat. That's not an inefficiency, it's arithmetic. The building has no demand for that heat. So it has to dump it or sell it. Danfoss has run the numbers for the US: if data center power quadruples between 2023 and 2030, the waste heat generated could supply thirty-three percent of America's combined residential and commercial heating demand.
Corn
A third of the country's building heat, sitting under the floors of the server farms.
Herman
In theory, and only if the off-takers exist next door. IEA estimates recovered data center heat could cover up to ten percent of Europe's space heating demand by 2030. That's the realistic band.
Corn
And what does it look like when somebody actually does it.
Herman
Tianjin. The Wuqing Qingshu Science Park. They recover heat from two data centers about four hundred meters away. First winter, average heat cost dropped around sixty percent against local commercial district heating. Payback under three years.
Corn
Four hundred meters. That's the whole distance.
Herman
And that's the Tianjin lesson more than the technology. The data centers were built next to the customers.
Corn
So the interesting race isn't who can recover heat. It's who can build a customer next to a server.
Herman
Exactly that. Now, the money. McKinsey says at least thirty-one hundred terawatt hours of feasible waste heat goes uncaptured, and recovery could save up to a hundred and forty billion euros a year globally. That's comparable to the value of the EU's entire natural gas import bill.
Corn
That's a real number. Why isn't it all being recovered.
Herman
Because the social number and the utility's number are not the same number. And here's the policy lever that decides it. Stockholm Exergi's man on this, Michael Gullberg, has said some utilities simply can't make data center heat pay, and the deciding factor is the electricity tax.
Corn
Say the number.
Herman
Thirty-six öre per kilowatt hour on the power that drives the heat pumps. He's called for a targeted cut on the energy tax for power used in heat pumps. That's the crux. The heat is free. The pumps are not.
Corn
So the project's profitability turns on a tax line, not on the flow of heat.
Herman
That's the whole point. It's a policy detail wearing a physics costume. And there's a structural flaw underneath it too. Seasonal mismatch. Stockholm can absorb data center heat in autumn, winter, spring, because the networks are running and the demand is there. In summer, the waste incineration keeps running, because you can't turn off a waste stream, and the heating demand is gone. Spare capacity in every season except the one where the network is starved.
Corn
You either let the heat off somewhere it's wasted, or you store it by the season.
Herman
Pit thermal storage is the proposal. Big insulated pits of hot water under the ground. That's real and being built in Denmark. But storage is capex, and the honest answer is that it moves the problem rather than solving it.
Corn
Can it scale. Daniel's last question.
Herman
Partly, and the limits are as interesting as the potential. Warm sources at thirty to sixty degrees can't do work; heat pumps can lift them but they cost electricity. Seasonal mismatch is permanent. Distance eats most of the theoretical recovery when you cost a pipe. The economic figure, six to nine percent of input, is the realistic ceiling for the next few decades. The theoretical, eleven to twelve, is what you get if you ignore the infrastructure. And most of the waste heat will always be lost, because it's lukewarm and far away.
Corn
The headline is two-thirds. The prize is six.
Herman
The six is the honest target. You get it by finding the hot streams and building the customer next to them.
Hilbert
A hundred and ten millimeters.
Hilbert
That's the pipe. The crematorium exhaust runs through a hundred and ten millimeter line, and that's the one he used.
Herman
Used for what?
Hilbert
The pool. The municipal pool in the town, about two hundred meters from the crematorium. The exhaust goes through a heat exchanger before it goes up the stack. The pool is heated off it.
Herman
Somebody put a heat exchanger on a crematorium.
Hilbert
About eleven years ago. The engineer on it, fellow called Prusak, ran the lot. He was going to put it on the old line, but the old line was eight-five, so he ripped it out and put in a hundred and ten. He said the eight-five line would starve the exchanger and the pool would run cold in February.
Herman
Did it work?
Hilbert
It runs. Fourteen degrees across the heat exchanger is the number he used to talk about. That's the sweet spot, he said, because the pool pumps can move the loop without cavitating and the exchanger stays clean enough. Every time I've been in that building he mentions fourteen degrees. He mentions it like it's weather.
Corn
The crematorium is heating a swimming pool.
Hilbert
The crematorium heats the pool, and the pool has a waiting list for the six-thirty in the morning slot. People show up at six in the morning in a swimming costume in the dark because the water is warm. They think it's the pool. It's the exhaust.
Corn
What do they think is heating the water.
Hilbert
They think it's the boiler. There's a gas boiler in the plant room for backup, and Prusak refuses to acknowledge it. He calls it a personal insult. He's the only man I've ever met who hates a backup boiler as much as a man.
Herman
He's not wrong to hate it, the boiler is what makes the heat pump look bad on the days it doesn't need help.
Hilbert
The boiler is there and it doesn't run, and Prusak keeps a log of the days it runs. It fills a page every year or so.
Corn
You were going to connect the reptile house.
Hilbert
I consulted on a zoo. They wanted to pull the heat off the reptile house and send it to the cafe and the gift shop. I went and looked at the reptile house, and I came back and I said no.
Herman
Why no?
Hilbert
Reptiles are unreliable. The whole idea of the reptile house is that the temperature is exactly controlled and the animals don't move. If you pull the heat out of the enclosure you're pulling from the thing you're trying to keep steady. The cafe would get hot and the snakes would get cold.
Corn
That's a serious engineering objection.
Hilbert
I wrote it up. Sixty pages, with a heat balance. I still have it in a drawer at home. My sister-in-law brings it up at every family dinner. She thinks it's a hobby.
Herman
Is it?
Hilbert
The crematorium pool is a hundred and ten mil, fourteen degrees, six-thirty in the morning, and a waiting list. You people talk about district heat like it's a utility or a grant scheme. The pipes start where nobody's looking. Somebody died, and then somebody swam.
Corn
Somebody swam. I'll take that.
Herman
There's a commercial thing buried in that, actually. In a town like that, the customer and the heat source are on the same street, and the load profile lines up. The municipal pool wants heat at six in the morning. The crematorium has heat around the clock. That's the exact matching problem Stockholm is trying to solve with a spot market. Prusak solved it with a hundred and ten millimeter pipe and a grudge against a boiler.
Corn
The theoretical number is twelve percent. The realized number is a pool with a morning list.
Herman
The piece of the research I never got to use. The Oxford study notes there's basically one previous global quantification of waste heat ever done. Forman and colleagues in 2016. Twenty-sixteen. One paper on the whole planet's waste heat, before the Oxford group did theirs.
Corn
That's why the headline is fuzzy. You've got a hundred and twenty years of pipelines under Copenhagen and one global estimate of how much heat exists.
Herman
The pipeline is older than the number. That's the order of things here.
Corn
Where does that leave it. The definitional gap stands. Half the world's energy or two thirds of it, it depends on what you count, and any policy that picks one has already chosen its answer.
Herman
Stockholm's own figures don't agree with each other on apartment counts, the electricity tax is a policy lever masquerading as a physics problem, and the summer mismatch means even a well built network sits idle for a quarter of the year.
Corn
The data centers are still the wild card. The load is growing faster than the pipes. A thirty-three percent of US building heat figure only matters if somebody builds the customer next door, and right now the customer is usually somewhere else.
Herman
The six to nine percent is the realistic ceiling, and the bigger the headline number gets the more that ceiling looks like the whole story.
Corn
The world's largest untapped energy source is the one we've already decided not to use. Not because we can't, but because the travel costs more than the fuel.
Herman
That's the gap.
Corn
Hilbert Flumingtop produces this, and he does it while we talk. For more along these lines, there's episode eleven, How Does Fine Tuning Work Anyway; episode twelve, The AI Breakthrough; and episode ten, How ASR Went From Frustration To ... Whisper Magic. This has been My Weird Prompts.
Herman
Our website is my weird prompts dot com, where the archive is.
Corn
We'll be back soon.

This episode was generated with AI assistance. Hosts Herman and Corn are AI personalities.